Page 25 - Sopwith Pup Build
Project
(17th October 2011)
Summary of picturesOn the full size Sopwith Pup, one side of the fabric covering was fitted with a laced join that could be opened, to allow access to the internals of the rear of the fuselage for inspection and repair. The many internal bracing and control cables required adjustment from time to time, as well as the repair of the odd bullet hole. |
Build Picture 211![]() Lacing on full sized aircraft.
Lacing on full sized aircraft
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Build Picture 212![]() Lacing strip prep 1.
To create the lacing strip, I used strips of covering, I started with a strip 21mm wide and folded a 7mm edge back onto the strip from one side and then the other, resulting in a 7mm wide strip 3 layers thick leaving both edges rounded and all glue faces internal.
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Build Picture 213![]() Lacing strip prep 2.
Taking two strips made as per the step above, I then ironed them onto a 14mm wide strip of covering leaving a 0.5 mm gap between them. |
Build Picture 214![]() Hole punch setup.
To ensure a nice even row of eyelets I set up a punch in my drill stand. This is done by simply drilling a hole in a piece of steel and then inverting the drill bit and using the shank as a punch. Grinding the end of the drill bit flat with a sharp edge improves the finish of the hole. In the picture you can see another hole 8mm to the left, I place another drill bit in that hole to control the pitch of the holes. |
Build Picture 215![]() Hole punching.
Punching the holes in an even pattern. |
Build Picture 216![]() Cutting eyelets.
The only eyelets I could find with my desired head diameter were too long.
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Build Picture 217![]() Eyelet cutting mandrel.
The eyelets are mounted on a mandrel during cutting to stop the eyelet crushing.
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Build Picture 218![]() Eyelets cut to size.
Eyelets cut to size. Lot and lots of them. For size comparison...
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Build Picture 219![]() Eyelet punch.
Eyelet punch mounted in the drill press.
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Build Picture 220![]() Eyelet set ( under side).
Eyelet set in place ( underside )
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Build Picture 221![]() Boot lace strip fixed in position and laced.
Boot lace strip fixed in position and laced. This was my test piece. I have seen where some people thread the lacing and then fix the strip to the model. I fixed the lacing strip in place using Balsaloc and then drilled through the inner covering and threaded the lacing through all layers.
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Build Picture 222![]() Lacing on model 1.
Here the lacing is finally on the model.
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Build Picture 223![]() Lacing on model 2.
Another view of the lacing on the model.
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Email Lionel if you have any comments or questions about this project. email Lionel.










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